Guide to IP Ratings for Rugged GPS Tracking Devices

03, Nov. 2026

 

Guide to IP Ratings for Rugged GPS Tracking Devices

For a rugged GPS tracking device, the IP rating indicates how well its enclosure resists the entry of solid particles and water under specified test conditions. The first digit describes protection against solids, such as dust, and the second describes protection against water. For many outdoor or vehicle-mounted applications, IP67 or IP68 may be worth evaluating, but the right choice depends on the actual exposure: neither rating alone guarantees resistance to vibration, impact, corrosion, temperature extremes, or every installation condition.

Please visit our website for more information on this topic.

As a device supplier, we recommend matching the rating to the installation environment and checking that the complete device—including connectors, cable entries, and covers—has the required protection. Use the rating as one part of a specification, then confirm test conditions and any additional environmental requirements with your supplier.

Key Takeaways

  • The first IP digit rates protection against solid objects and dust; the second rates protection against water.
  • IP67 includes a defined temporary immersion test of up to 1 m for 30 minutes. This does not mean the device is suitable for deeper or longer immersion.
  • IP68 test conditions are specified for the product and should be confirmed with the manufacturer.
  • IP ratings do not replace checks for vibration, shock, UV exposure, temperature, corrosion, or connector and installation protection.
  • Choose a rating based on documented exposure requirements, not on the highest number alone.

What an IP Rating Means

IP stands for Ingress Protection. The code is used to describe enclosure protection against access to hazardous parts, solid foreign objects, and water under defined test conditions. In a rating such as IP67, the “6” is the solids-protection digit and the “7” is the water-protection digit.

How to Read the Two Digits

The first digit runs from 0 to 6. Higher values indicate increasing protection against access and solid-object ingress, with 6 representing a dust-tight enclosure under the applicable test. The second digit describes water protection across several types of exposure, from dripping water to immersion or water jets. A letter X in either position means that the corresponding protection level is not stated in that code; it should not be treated as proof of protection.

The numbers are not a general score for device toughness. For example, IPX7 addresses a defined temporary immersion condition, while a water-jet rating addresses a different exposure. A GPS tracker may also encounter dust, vibration, road spray, pressure washing, or salt-laden air, and those conditions require separate consideration.

Common IP Ratings for Rugged GPS Trackers

Rating What it generally indicates Questions to ask for a GPS tracker
IP54 Limited dust ingress protection and protection against splashing water. Will the unit be sheltered, and is occasional splash the main water exposure?
IP65 Dust-tight enclosure and protection against water jets under defined test conditions. Could the device face washdown or directed water jets? Confirm the test conditions.
IP67 Dust-tight enclosure and protection against temporary immersion under defined conditions, including up to 1 m for 30 minutes. Is the expected immersion within the stated test conditions, and are all fitted connectors protected?
IP68 Dust-tight enclosure and immersion protection under conditions specified for the product. What depth and duration were tested, and are these conditions documented for the device?

This table is a starting point, not a substitute for the device’s specification or test documentation. In particular, IP68 does not provide one universal depth or duration that applies to every product. Ask for the actual test conditions and verify whether they apply to the assembled tracker and its intended configuration.

Match the Rating to the Installation

Cabin or Protected Interior

A tracker mounted inside a dry vehicle cabin may not need the same water protection as a unit mounted under a chassis or on exposed equipment. Dust, condensation, cleaning practices, and cable routing still matter. Define the real exposure before specifying an IP target, since unnecessary protection requirements can restrict product options without solving another environmental risk.

Outdoor Vehicle or Equipment Mounting

Exposed installations can encounter rain, road spray, mud, dust, and water from cleaning. Consider the direction and force of water, how often exposure occurs, and whether the device can be directly hit by a jet. If immersion is possible, specify the expected depth and duration rather than assuming that any “waterproof” label covers the use case.

You will get efficient and thoughtful service from JHGP.

Connectors, Cables, and Access Covers

The enclosure rating is useful only when the device is installed as intended. An open port, an incorrectly fitted cover, a damaged seal, or an incompatible cable assembly can create an ingress path. Confirm whether the published rating applies with connectors mated, with a protective cap installed, or in another defined configuration.

What IP Ratings Do Not Tell You

An IP code does not, by itself, state how a GPS tracker performs after a drop, under continuous vibration, or through repeated temperature changes. It also does not establish resistance to UV exposure, fuel, oils, cleaning chemicals, or corrosion. For fleet and industrial projects, assess these conditions separately and request the relevant product specifications or test evidence.

Temperature requirements should be stated as a separate range in degrees Celsius. For example, a buyer might use -20°C to +60°C as an initial project requirement, but this is an illustrative range, not a universal tracker specification or a guarantee that a particular device supports it. Confirm both operating and storage limits, as well as whether charging or battery performance changes across the range.

A Practical Buyer Selection Framework

  1. Describe the environment. Record whether the tracker will face dust, rain, splashes, water jets, immersion, vibration, or chemical exposure.
  2. Set measurable conditions. Where immersion is relevant, state the required depth in meters and duration in minutes. For washdown, describe the water exposure and cleaning process.
  3. Specify the installed configuration. List cables, connectors, antennas, seals, and covers that will be present in use.
  4. Review supporting information. Ask the supplier which configuration was assessed, what test conditions apply, and what documentation is available.
  5. Check non-IP requirements. Confirm operating and storage temperature, vibration, shock, chemical compatibility, and mounting needs separately.
  6. Validate the finished setup. Review installation instructions and consider a sample evaluation in a representative configuration before a larger purchase.

Common Mistakes to Avoid

  • Choosing the highest rating automatically: A higher rating may not address the actual failure risk if vibration, cable strain, or chemical exposure is the main concern.
  • Assuming IP67 means unlimited waterproofing: The defined 1 m, 30-minute condition is not a promise for deeper or longer immersion, or for every real-world water exposure.
  • Treating IP68 as a fixed universal test: Request the product-specific depth and duration because the conditions are defined for the device.
  • Ignoring installation details: A rating may depend on properly fitted connectors, covers, or seals. Verify the relevant configuration before deployment.
  • Using IP as a substitute for ruggedness testing: Specify shock, vibration, temperature, and chemical requirements separately when they apply.

Working with a GPS Tracker Supplier

When comparing suppliers, request the complete device specification and clarify which product configuration the stated IP rating covers. Ask how cable entries and unused ports should be protected, whether installation instructions include seal checks, and what evidence is available for the claimed rating. If your project has a custom enclosure, connector, or mounting requirement, confirm whether the change affects the evaluated configuration and request written confirmation before finalizing the specification.

At JHGP, we encourage buyers to share the tracker’s mounting location, expected water and dust exposure, connector arrangement, temperature range, and deployment volume early in the discussion. This helps us review the requirement against the product configuration and identify questions that need confirmation before sampling or procurement. Product capabilities and available documentation should be verified for the specific model and project.

Conclusion: Choose the Rating That Fits the Exposure

The right IP rating for a rugged GPS tracking device depends on where it will be installed and what kind of dust or water exposure it must withstand. IP67 offers a defined temporary immersion condition of up to 1 m for 30 minutes, while IP68 requires product-specific immersion conditions; neither rating alone guarantees suitability for every outdoor or vehicle environment. Before purchasing, define the exposure, confirm the tested configuration, and assess non-IP requirements such as vibration, temperature, and chemical resistance separately.

Your next step is to prepare a short installation and exposure specification, then ask shortlisted suppliers to confirm the applicable rating and supporting details in writing. Contact JHGP with your application, target configuration, and purchasing requirements to discuss a suitable rugged GPS tracking device solution.

Are you interested in learning more about Guide to IP Ratings for Rugged GPS Tracking Devices? Contact us today to secure an expert consultation!